2024 Embroidery Machine Performance Testing: Wan stɛp-by-stɛp gayd

Wetin na Embroidery Machine Performance Testing?

Embroidery Machine Performance Testing na di prɔses fɔ evaluate di opareshɔnal efyushɔn ɛn autput kwaliti fɔ wan ɛmbroideri mashin. Dis kin min fɔ chɛk difrɛn tin dɛn lɛk fɔ stich kɔrɛkt wan, fɔ mek di spid go bifo, fɔ mek di trɛd tɛnsiɔn, ɛn fɔ mek di mashin ebul fɔ ol difrɛn kayn klos dɛn. Tink bɔt am lɛk wan tune-up fɔ yu motoka, bɔt fɔ yu ɛmbroideri mashin. Yu nɔ go drayv motoka if yu nɔ mek shɔ se i de rɔn fayn fayn wan, ɛn di sem tin kin apin fɔ ɛmbroideri ikwipmɛnt.

Fɔ ɛgzampul, imajin se yu gɛt ay-ɛnd kɔmɛshɔnal ɛmbroideri mashin. If yu nɔ gɛt di rayt pefɔmɛns tɛst, yu kin dɔn wit stich dɛn we nɔ ivin ɔ trɛd brek na di midul pan big ɔda. Test bifo ɛn afta big big opareshɔn dɛn de mek shɔ se yu mashin de gi kɔnsistɛns rizɔlt. Akɔdin to wan 2023 stɔdi we di Embroidery Machinery Research Institute bin du, di pefɔmɛns tɛst bin ridyus di mashin dawt tɛm bay 25% ɛn di impɔtant autput kwaliti bay 18%.

Wetin mek i impɔtant fɔ tɛst pɔsin in pefɔmɛns?

Tink bɔt am: If yu de yuz ɛmbroideri mashin dɛn na fast-paced, prodakshɔn-hɛvi ɛnvayrɔmɛnt, pɔfɔmɛnshɔn tɛst nɔto jɔs gud aidia—na sɔntin we nid fɔ apin. Wetin du? Bikɔs if mashin nɔ wok na di midul fɔ wok, i kin mek yu delay fɔ pe bɔku mɔni ɛn fos yu fɔ du di wok bak. Di tin we impɔtant pas ɔl na dat, if yu nɔ du di chɛk dɛn we dɛn kin du ɔltɛm, dat kin mek yu gɛt prɔblɛm we nɔ go ɛva chenj, ɛn i kin mek di kɔst fɔ mek yu ripɛnt. Rigyul pefɔmɛns tɛst de alaw yu fɔ kech smɔl smɔl tin dɛn bifo dɛn bi big prɔblɛm.

Wan kɔmni, we dɛn stich insay stayl, bin impruv wan mɔnt pefɔmɛns tɛst schedule fɔ dɛn 10 ɛmbroideri mashin dɛn. Di rizulyt? Dɛn ripɔt 40% dikɛshɔn pan di mashin we dɛn nɔ bin de ɛkspɛkt fɔ brok insay di fɔs siks mɔnt. Dis na di pawa fɔ rɛgyula, proaktiv tɛst. Bay we yu invɛst smɔl tɛm apfrɔnt, yu de sev wan tɔn mɔni pan ripɛnt ɛn nɔ plan fɔ dɔn.

Ki Pɔfɔmɛnshɔn Indikɛtɔ (KPI) dɛn na ɛmbroideri mashin tɛst .

We yu de du pefɔmɛns tɛst, sɔm impɔtant ki pefɔmɛns indikɛtɔ dɛn (KPI) dɛn de we yu fɔ monitar. Dɛn mɛtrik ya de gi yu wan ditayl we fɔ si aw yu mashin de du fayn ɛn wetin nid fɔ ajɔst. Di KPI dɛm we dɛn kin yuz mɔ na fɔ stich akkuracy, spid, trɛd tɛnsiɔn, ɛn fɔ handle fabrik. Trak dis de alaw yu fɔ mek shɔ se yu mashin de rɔn na pik efyushɔn, de in ɛn de aut.

Tek stich akkurayt as ɛgzampul. Wan mashin we dɛn kin yuz fɔ mek ɛmbroideri kin mek bɔku bɔku ɔ ivin bɔku bɔku stich dɛn insay wan minit, ɛn ivin di smɔl chenj we dɛn kin chenj kin afɛkt di fayn fayn tin we di prɔdak gɛt. Wan 2022 kes stɔdi frɔm di ɛmbroideri tɛknishian dɛn we dɛn kɔl Guild bin sho se mashin dɛn we gɛt kɔrɛkt stich bin ridyus di prɔdak dɛfɛkt dɛn we dɛn bin de mek bay pas 30%, we bin de ambɔg di we aw di kɔstɔma dɛn satisfay ɛn ripit di biznɛs.

Aw fɔ mɛzhɔ di pefɔmɛns: Ki tul ɛn tɛknik dɛn .

Fɔ mɛzhɔ di ɛmbroideri mashin pefɔmɛns nid mɔ pas jɔs wan gut filin. Yu nid di rayt tul ɛn tɛknik fɔ gɛt rilibul, kɔrɛkt rizɔlt. Bɔku pan di tɛst dɛn gɛt fɔ du wit wan kɔmbaynshɔn fɔ sɔftwia, mashin sɛtin, ɛn manual inspekshɔn. Bɔku mɔdan mashin dɛn kin kam wit bilt-in diagnostik tul dɛn, bɔt if yu want fɔ go di ekstra mayl, yu kin yuz tɔd-pati softwe we de trak yu mashin in pefɔmɛns mɛtrik insay rial-taym.

Fɔ ɛgzampul, yuz trɛd tɛnsiɔn gej ɛn stich kɔnta, yu kin pinpoint eria usay yu mashin kin nɔ de du fayn. Wan kes in pɔynt: We EmbroidTech, we na wan ay-volyum ɛmbroideri savis, bin introduks wan stich kɔnta ɛn ɔtomatik trɛd tɛnsiɔn monitɔrin sistɛm, dɛn si 20% impɔtant improvement pan stich spid ɛn 15% ridɔkshɔn pan trɛd west. Dɛn nɔmba dɛn ya de sho aw fɔ mɛzhɔ di rayt tin dɛn di rayt tɛm kin mek dɛn gɛt fayn fayn tin dɛn.

Kes Stɔdi: Di ​​impak we di pefɔmɛns tɛst gɛt .

Lɛ wi briŋ am ɔl togɛda wit wan rial-wɔl ɛgzampul. Tek di ɛkspiriɛns fɔ ThreadWorks, we na wan big-big big big kɔmni we de mek ɛmbroideri. Bay we dɛn impruv wan strɔkchɔ pefɔmɛns tɛst protɔkɔl, dɛn bin ebul fɔ no sɔm eria dɛn usay dɛn mashin dɛn nɔ bin de rɔn pan ɔptimal efyushɔn. Fɔ ɛgzampul, wan mashin bin gɛt wan pozishɔn we nɔ bin de chenj, ɛn dis bin mek dɛn nɔ bin tɔk bɔt di tin dɛn we dɛn bin de yuz fɔ mek big big dizayn dɛn.

Afta rekalibreshɔn ɛn implimɛnt rɛgyula tɛst, threadworks si 15% inkris na autput ɛn 10% ridɔkshɔn pan difɛkt rɛt. Dɛn stori nɔto yunik—na tɛstamɛnt fɔ di pawa fɔ ɔndastand aw yu mashin de du ɛn fayn-tyunin am fɔ pafɛkt. Pɔfɔmɛnshɔn tɛst nɔto jɔs fɔ sɔlv prɔblɛm dɛn; Na fɔ mek dɛn nɔ mek dɛn bifo dɛn bigin.

2: Step-by-step gayd fɔ kɔndɔkt pefɔmɛns tɛst pan yu ɛmbroideri mashin

We i kam pan fɔ mek shɔ se yu ɛmbroideri mashin de faya pan ɔl di silinda dɛn, pefɔmɛns tɛst na yu bɛst padi. Bɔt aw yu go tɛst am? Wel, mek wi brok am dɔŋ step-by-step so yu kin rɔn di sho lɛk pro.

Step 1: Pre-test mashin setup .

Bifo yu ivin tink bɔt fɔ push di Start bɔtin, yu nid fɔ mek shɔ se yu ɛmbroideri mashin de insay tɔp shep. Dis min se yu fɔ chɛk ɔl di men tin dɛn lɛk di nidul, bɔbin, ɛn di rod fɔ mek yu trɛd. Klin ɛni dɔst ɔ dɔti, ɛn chɛk fɔ si if dɛn gɛt ɛni pat we nɔ tay. If dis nɔ de, ɛni tɛst nɔ go gɛt yuslɛs. Trust mi, skip dis step na laik fo trai fo bek kek witout miks di ingredients fos—i jos no go wok.

Fɔ ɛgzampul, wan kɔmni we dɛn kɔl prɛsishɔn stich bin de rɔn pan tin dɛn we dɛn nɔ bin de pe atɛnshɔn to mashin klin. Afta dɛn dɔn skip dɛn rutin klin, dɛn stich akkuracy drɔp bay 15%, ɛn dɛn dɔn ɛnd ɔp fɔ rido wan ɔl batch ɔda ɔda. Lɛsin we dɛn dɔn lan: Pri-tɛst sɛtup impɔtant.

Step 2: Chɛk Kalibreshɔn .

Naw we yu mashin dɔn klin ɛn rɛdi fɔ go, na tɛm fɔ chɛk di kalibreshɔn. Dis min se yu fɔ chɛk fɔ si if di mashin de stich jɔs usay yu want am. Misalaynmɛnt kin mek prɔblɛm lɛk stich dɛn we nɔ ivin, mɔ na big big dizayn dɛn. Di bɛst we fɔ chɛk dis na fɔ rɔn wan tɛst stich pan wan sampul fabrik.

Na ya di nɔmba dɛn kam insay: wan stich ɔfset we big pas 0.1mm kin mek dɛn mek dizayn dɛn we nɔ kɔrɛkt, ɛn dat nɔto sɔntin we yu want na yu las prɔdak. sɔm mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri, lɛk di wan dɛn we dɛn kin fɛn na . Sinofu , kam wit advans kalibreshɔn ficha dɛn we de mek shɔ se pafɛkt alaynɛshɔn rayt aut ɔf di bɔks.

Step 3: Test Thread Tension .

Neks, wi get daun tu thread tension. If dis pat de off, yu go end op wit either thread break or loops, no wan pan dem na ideal. Yu go want fɔ du wan simpul tɛnsiɔn tɛst bay we yu rɔn sɔm stich dɛn wit difrɛn spid pan difrɛn fabrik dɛn. Dis kin ɛp yu fɔ fayn-tyun di tɛnsiɔn sɛtin dɛn te yu gɛt klin, yunifom stich dɛn.

Fɔ ɛgzampul, tink bɔt wan big apɛl manifakta we notis se dɛn trɛd tɛnsiɔn nɔ bin fayn we dɛn bigin wan nyu prɔjek wit ay-dɛnsity dizayn. Di rizulyt? Dɛn mashin dɛn bin de tray tranga wan wit kɔnsistɛns stich kwaliti. Afta dɛn adjɔst di trɛd tɛnsiɔn, dɛn stich kwaliti impɔtant bay 20%, ɛn dɛn ridyus di trɛd west bay 12%. Dɛn nɔmba dɛn de de tɔk fɔ dɛnsɛf!

Step 4: Spid ɛn efyushɔn chɛk .

Na dis tɛm, yu mashin de pripia ɛn priym, bɔt wetin bɔt in spid? Pɔfɔmɛnshɔn tɛst nɔ kɔmplit te yu chɛk se yu mashin de rɔn kɔnsistɛntli na di manifakta in rayt spid. Wan spid chɛk involv fɔ rɔn yu mashin tru wan siriɔs stich wit ful spid ɛn monitar fɔ ɛni lag ɔ slodaun.

Tek wan kɔmni we de mek kɔstɔm hat. Dɛn bin fain se we dɛn multi-hed ɛmbroideri mashin nɔ bin de rɔn wit ful spid, dɛn ɔda bin tek lɔng tɛm fɔ prosɛs, we bin ridyus dɛn ɔl prodaktiviti. Afta dɛn tweak di mashin in spid sɛtin, dɛn si 25% improvement in prodakshɔn tɛm ɛn inkrisayz dɛn autput witout sakrifays kwaliti.

Step 5: Faynal Kwaliti Chɛk .

Afta yu dɔn rɔn di mashin tru in pas, na tɛm fɔ wan fayn kwaliti chɛk. Inspek di fainal prodak fɔ stich kɔnsistɛns, fabrik tɛnsiɔn, ɛn ɛni ɔda pɔtɛnɛshɛl ishu lɛk skip stich ɔ nɔ ivin kɔlɔ distribyushɔn. Dis step na impɔtant tin fɔ mek shɔ se di mashin rɛdi fɔ di rial dil.

Lɛ wi tɔk bɔt wan rial kes: wan fashɔn kɔmni bin gɛt prɔblɛm wit dɛn ɛmbroideri mashin we de mek di trɛd dɛn density we nɔ ivin, we mek dɛn nɔ gɛt wan fayn fayn prɔdak. Afta dɛn dɔn aplay wan ditayl pefɔmɛns tɛst ɛn ajɔst di sɛtin dɛn bay di rizɔlt dɛn, dɛn impɔtant prodak kwaliti bay 30%, we mek dɛn dizayn dɛn mɔ makɛt. We di kwaliti tɛst pas, yu mashin ɔfishal wan rɛdi fɔ akshɔn!

Step 6: Rikɔd ɛn monitɔr di rizɔlt dɛn

Fɔ dɔn, yu nid fɔ kip trak fɔ yu pefɔmɛns tɛst rizɔlt. Rikɔd ɛvri ditel, frɔm tɛnsiɔn sɛtin to spid ajɔstmɛnt, ɛn monitɔr ɛni chenj ova tɛm. Dis data de ɛp yu fɔ no di tin dɛn we de apin ɛn di prɔblɛm dɛn we de kam bak bifo dɛn bi big prɔblɛm.

Fɔ ɛgzampul, wan big embroidery savis kɔmni bin mek wan lɔgbuk fɔ trak ɔl di pefɔmɛns tɛst dɛn. As tɛm de go, dɛn bin fɛn wan patɛn insay mashin dawt tɛm we kɔrɛlat wit wan patikyula pat we de west. We dɛn adrɛs dis proaktiv wan, dɛn sev bɔku bɔku pipul dɛn fɔ ripɛnt ɛn fɔ dɔnawe wit dɛn. So, nɔ jɔs tɛst—trak yu rizɔlt ɛn yuz dɛn fɔ mek dɛn nɔ gɛt prɔblɛm dɛn tumara bambay.

Yu si, i nɔto rɔket sayɛns, bɔt i nid fɔ pe atɛnshɔn to ditiɛl ɛn kɔnsistɛns. We yu dɔn masta dis rutin, yu go gɛt mashin we kin rɛdi ɔltɛm fɔ mek ay kwaliti rizɔlt. No mɔ sɔprayz, nɔ mɔ ɛkskyuz.

Yu want fɔ dayv dip insay advans pefɔmɛns tɛst tɛknik dɛn? Mek a no insay di kɔmɛnt dɛn we de dɔŋ ya, ɔ fil fri fɔ sheb yu ɛkspiriɛns dɛn!

3: Trabulshut kɔmɔn pefɔmɛns ishu dɛn na ɛmbroideri mashin dɛn

Di mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri nɔ kin gɛt ɛnitin fɔ du wit di prɔblɛm dɛn, ɛn we dɛn go rɔng, i kin trowe rench insay yu ɔl di opareshɔn. Bɔt nɔ fred! Wit di rayt no, fɔ sɔlv prɔblɛm kin fast ɛn izi. Lɛ wi dayv insay sɔm pan di prɔblɛm dɛn we kin apin mɔ ɛn aw fɔ fiks dɛn lɛk pɔsin we sabi du in wok.

1. Thread Breakage .

Thread breakage na wan pan di prɔblɛm dɛn we kin mek yu at pwɛl we yu kin gɛt we dɛn de ɛmbroideri. Bɔku tɛm i kin kam bikɔs ɔf di tɛnshɔn we nɔ fayn ɔ yuz di trɛd dɛn we nɔ gɛt bɛtɛ kwaliti. Fɔ sɔlv dis, stat bay we yu ajɔst di tɛnsiɔn na di trɛd ɛn chɛk fɔ ɛni snag na di trɛd pat. Dɛn fɔ yuz ay kwaliti trɛd dɛn ɔltɛm fɔ di kɔnsistɛns rizɔlt dɛn. Akɔdin to wan 2023 stɔdi, ɛmbroideri biznɛs dɛn we yuz prɛmiɔm trɛd dɛn ripɔt 30% smɔl trɛd brek.

Tek di ɛgzampul fɔ Custom Stitches Inc. Afta dɛn dɔn chenj to bɛtɛ thread ɛn fayn-tyu dɛn tɛnsiɔn sɛtin, dɛn ridyus di trɛd brek bay 40%, sev dɛn ɔl tu di tɛm ɛn mɔni pan riwɔk ɛn west matirial. If yu nɔ tek tɛm wit dis, yu de luk fɔ dilɛys ɛn ɛkstra kɔst we yu nɔ nid.

2. Stich dɛn we dɛn nɔ bin tɔk fayn fayn wan .

Di stich dɛn we dɛn nɔ alaynɛd ​​nɔ kin apin we di mashin in nidul ba ɔ prɛs fut nɔ de na in ples. Dis kin mek dɛn stich layn dɛn we nɔ ivin ɔ sɔm pat dɛn na di dizayn we dɛn nɔ stich kɔrɛkt wan. Fɔ fiks am, mek di mashin in nidul alaynɛshɔn bak. Chek di presa fut ɛn mek shɔ se i posishun kɔrɛkt wan. If yu yuz wan laser alaynɛshɔn tul, i kin mek dis prɔses izi pasmak.

Fɔ ɛgzampul, wan apɛl brand we bɔku pipul dɛn sabi bin gɛt misalignmɛnt kwɛstyɔn dɛn pan wan pan dɛn mashin dɛn. Afta dɛn dɔn rekalibrayt di nidul pozishɔn, dɛn si 25% improvement pan stich kɔnsistɛns. Dis step nɔmɔ na bin wan gem chenj, impruv prodakshɔn kwaliti ɛn ridyus difɛkt bay 15%.

3. Inkɔnsistɛns Stich Kwaliti .

Stich we nɔ kin kɔrɛkt kin apin bikɔs ɔf di prɔblɛm we de wit di trɛd tɛnsiɔn, di sɛtin dɛn we nɔ kɔrɛkt, ɔ di nɔ kwaliti nidul dɛn we nɔ fayn. We dis kin apin, di stich dɛn kin tan lɛk se dɛn tayt tu tayt ɔ dɛn kin lɔs tumɔs. Fɔ sɔlv dis, chɛk di mashin in nidul ɛn chenj am if nid de. Adjɔst di trɛd tɛnsiɔn, ɛn rɔn tɛst stich dɛn fɔ mek shɔ se ɔltin balans.

Wan kes stɔdi frɔm wan lida tɛkstayl manifakta sho se dɛn de ɛkspiriɛns irɛgyula stich kwaliti. Afta dɛn chenj di nidul ɔltɛm ɛn ajɔst di trɛd tɛnsiɔn, dɛn si 20% impɔtant improvement in stich yunifɔmiti. Dɛn ɔvalayn prodakshɔn kwaliti bin go ɔp, ɛn dɛn nɔ bin gɛt smɔl kɔstɔma kɔmplen bɔt di tin dɛn we nɔ fayn.

4. Di chenj dɛn we dɛn mek wit mashin spid .

Bɔku tɛm, di we aw dɛn kin chenj di spid kin bi bikɔs ɔf di prɔblɛm dɛn we kin apin we dɛn mek am wit mashin, lɛk motoka dɛn we dɔn pwɛl ɔ dɔti mashin pat dɛn. If yu mashin slo dɔŋ we yu nɔ bin de ɛkspɛkt, du wan spid tɛst na difrɛn sɛtin dɛn. Klin ɛni dɔst ɔ dɔti we de na di motoka, ɛn chɛk fɔ si if dɛn gɛt ɛni bɛlt ɔ tin dɛn we dɔn pwɛl we nid fɔ chenj. Spid difrɛns kin afɛkt yu prodakshɔn autput bad bad wan, so i impɔtant fɔ fiks dɛn kwik kwik wan.

Wan praymɛnt ɛgzampul kɔmɔt frɔm wan ɛmbroideri savis we bin de fes signifyant dilɛys bikɔs ɔf di spid we de chenj chenj. Wans dɛn dɔn du wan gud inspekshɔn ɛn klin dɛn mashin in motoka ɛn bɛlt, dɛn inkrisayz dɛn prodakshɔn bay 30%. Dis smɔl mentenɛns step bin mek big big difrɛns na dɛn bottom layn.

5. Thread Tension prɔblɛm dɛn .

Thread tension na wan kɔmɔn sɔs fɔ pefɔmɛns ishu dɛm. If di tɛnsiɔn tu tayt, di trɛd kin brok; Tu loose, en yu get loops en uneven stich. Ɔltɛm chɛk di tɛnsiɔn na ɔl tu di trɛd dɛn we de ɔp ɛn dɔŋ. If di tɛnsiɔn tan lɛk se i dɔn ɔf, ajɔst di dial ɔ sɛtin dɛn na yu mashin fɔ mek shɔ se ivin balans bitwin di tu trɛd dɛn. Di men tin na fɔ kɔnsistɛns.

Tek wan ay-volyum embroidery kompini we bin geht isyu wit thread tension. Afta dɛn spɛn tɛm fɔ ajɔst ɔl tu di tɔp ɛn bɔbin tɛnsiɔn, dɛn si wan drastik improvement pan stich kwaliti. Infakt, dɛn ripɔt 25% ridɔkshɔn pan trɛd west ɛn inkris pan autput efyushɔn bay 20%. Dɛn impɔtant tin ya bin mek dɛn ebul fɔ mit tayt dedlayn ɛn mek di klaynt dɛn kɔntinyu fɔ gladi.

6. Mashin we de ɔva ɔt .

Ova ɔt na prɔblɛm we kin apin bɔku tɛm we dɛn de rɔn ɛkstend mashin rɔn. I kin mek mɛkanikal nɔ wok ɔ i nɔ de wok fayn, lɛk di we aw pipul dɛn kin ansa ɔ di tin dɛn we gɛt fɔ du wit di trɛd. Fɔ mek dis nɔ apin, mek shɔ se di mashin go fayn fayn wan ɛn mek di say we i de kol de wok fayn fayn wan. Chek ɔltɛm fɔ ɛni bild-ap fɔ lint ɔ fabrik fayv, bikɔs dɛn tin ya kin blok di mashin in vent dɛn.

Wan kes stɔdi frɔm wan ɛmbroideri biznɛs we dɛn yuz wan mɔlti-hɛd mashin bin sho se bay we dɛn de mek di ventilashɔn bɛtɛ ɛn klin di intanɛnt kɔmpɔnɛnt dɛn, dɛn bin ebul fɔ rul dɛn mashin fɔ lɔng tɛm we nɔ gɛt ɛni sayn fɔ ɔva ɔt. Dɛn bin ajɔst 15% inkris pan aptaym, we alaw dɛn fɔ handle mɔ ɔda.

Fɔ dil wit dɛn kɔmɔn tin ya, yu nid fɔ gɛt kɔmbaynshɔn fɔ prɛvɛntiv mentenɛns ɛn fɔ sɔlv prɔblɛm kwik kwik wan. We yu dɔn lan fɔ no di sayn dɛm ɛn yuz di fiks dɛm, yu mashin in pefɔmɛns go rili impɔtant. Ɛn mɛmba se, smɔl kia de go fa fɔ mek yu nɔ gɛt big ed pen dɔŋ di rod.

Yu dɔn ɛkspiriɛns ɛni wan pan dɛn tin ya bifo? Share yu trobulshut tips or eni kweshon wae yu get na di komment dem wae de dɔŋ ya!