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Ɔndastand di bɛsis tin dɛn bɔt mashin tɛnsiɔn: Di fawndeshɔn fɔ sɔlv prɔblɛm dɛn .

Mashin tɛnsiɔn na di sikrit sos we de kip ɔltin de rɔn fayn fayn wan, ilɛksɛf yu de wok wit tɛkstayl ikwipmɛnt ɔ industrial mashin. Fɔ tɔk am simpul wan, tɛnsiɔn de tɔk bɔt di fɔs we dɛn de yuz fɔ yuz di tin dɛn we dɛn de yuz fɔ mek tin dɛn as dɛn de muv tru wan mashin. Tumɔs tɛnsiɔn, ɛn di matirial kin slip ɔ nɔ ebul fɔ it fayn; Tumɔs, ɛn i kin snap, brok, ɔ mek dɛn west bifo tɛm. Tink bɔt am lɛk tayt rop: i tu lɔs, ɛn yu fɔdɔm; Tu tayt, ɛn yu snap.

Lɛ wi yuz wan rial-wɔl ɛgzampul. Insay tekstail manufakchurin, tɛnsiɔn na di men tin fɔ mek shɔ se dɛn de sɛn di trɛd fayn fayn wan tru mashin dɛn. If di tɛnsiɔn na di trɛd tu ay, i kin mek dɛn fray ɛn nɔ kin stɔp fɔ stich. Na di ɔda say, if di tɛnsiɔn tu smɔl, i kin mek dɛn skip stich ɔ kwaliti we nɔ kɔrɛkt. Fɔ ɛgzampul, wan tɛkstayl kɔmni bin de gɛt prɔblɛm wit trɛd we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz fɔ mek di tin dɛn we dɛn de yuz, bin de mek dɛn nɔ ebul fɔ du di wok fayn fayn wan. Afta dɛn dɔn invɛstigat, dɛn kam fɔ no se di tɛnsiɔn na dɛn threding sistɛm nɔ bin kalibrayt fayn fayn wan, we mek di tɛnsiɔn we nɔ bin ikwal bin mek i brok ɛvri sɔm mita trɛd.

Aw tɛnsiɔn kin afɛkt mashin pefɔmɛns?

Tension de impact di efisiensi fo mashin opareshon. Ilɛksɛf na loom ɔ printin prɛs, di tɛnsiɔn we dɛn put pan matirial dɛn de sho aw dɛn de fid fayn fayn wan tru di sistɛm. Di tɛnsiɔn we dɛn nɔ tɔk bɔt kin mek ɔlkayn prɔblɛm: jam, kwaliti fɔ di prɔdak nɔ fayn, ɛn ivin di tin dɛn we kin pwɛl di ikwipmɛnt dɛn we kin pwɛl. Wan impɔtant tin ya na di tɛnsiɔn kɔntrol sistɛm sɛf – nyumɛtik, ilɛktronik, ɔ mɛkanikal. Ɛni kayn gɛt in yon kwaliti dɛn, ɛn wan mismatch bitwin tɛnsiɔn rikwaymɛnt ɛn kɔntrol tayp kin bi disastrous.

Fɔ ɛgzampul, tek wan kes usay dɛn bin de yuz wan mɛkanikal tɛnsiɔn sistɛm pan wan printin prɛs we bin nid mɔ prɛsis, ilɛktronik kɔntrol. Di rizulyt? Bɔku tɛm, jam, misprint, ɛn mashin dawt tɛm. Switching to a dijital tɛnsiɔn kɔntrol sistɛm wit wan fidbak lɔp sɔlv di prɔblɛm, gi wan mɔ stebul tɛnsiɔn rɛnj ɛn bɔst ɔl di efyushɔn. Dis nɔto jɔs bin go ɔp di truput bɔt i bin ɛkstɛnd di mashin in layfspan bak.

Ki factors influens mashin tɛnsiɔn .

Fɔ ɔndastand di men tin dɛn we kin afɛkt di tɛnsiɔn we de na di mashin rili impɔtant fɔ sɔlv prɔblɛm dɛn. Dɛn tin ya na: mashin spid, di kayn tin dɛn we dɛn gɛt, ɛn di say dɛn we dɛn kin kɔntrol di tɛnsiɔn. Mashin spid, fɔ ɛgzampul, na dairekt prɔpɔshɔnal to di tɛnsiɔn we dɛn aplay. Di spid we yu de spid pasmak nid fɔ gɛt ay tɛnsiɔn fɔ mek yu nɔ slak, we di lɔw spid kin nid fɔ gɛt smɔl tɛnsiɔn. Semweso, di kayn matirial – ilɛksɛf na mɛtal, plastic, ɔ tɛkstayl – go afɛkt di tɛnsiɔn we dɛn nid fɔ mek dɛn kɔntinyu fɔ wok fayn fayn wan.

Fɔ ɛgzampul, insay wan kes usay wan manufakchurin plant bin de dil wit inkɔnsistɛns pak kwaliti, dɛn bin tray di kwɛstyɔn bak to kɔrɛkt tɛnsiɔn sɛtin dɛn na dɛn ɔtomɛtik wrap mashin. Bay fayn-tyunin di tɛnsiɔn kɔntrol, dɛn bin ebul fɔ ajɔst kɔnsistɛns pak rizɔlt ɛn avɔyd kɔst dɛfɛkt dɛn. Fɔ ɔndastand di ifɛkt we ɛni factor gɛt pan tɛnsiɔn na di fɔs tin we dɛn fɔ du fɔ no ɛn sɔlv di prɔblɛm dɛn we gɛt fɔ du wit tɛnsiɔn fayn fayn wan.

Optimizing tɛnsiɔn fɔ pik pefɔmɛns .

We yu dɔn ɔndastand di tin dɛn we de apin, na tɛm fɔ put yu no bɔt tin dɛn na prɔsis. Fayn-tyunin mashin tɛnsiɔn na wan prɔses fɔ tray ɛn mistek, usay smɔl ajɔstmɛnt dɛn kin mek dɛn impruv bɔku bɔku tin dɛn. Di gol na fɔ fɛn di rayt balans – nɔto tumɔs, nɔto tu smɔl – jɔs di rayt tɛnsiɔn fɔ optimal mashin pefɔmɛns. Fɔ ajɔst di tɛnsiɔn kɔntrol fɔ mek i mach di kayn we aw dɛn mek di tin dɛn, di spid we dɛn de mek di tin dɛn, ɛn di tin dɛn we dɛn want kin mek di spid ɛn di kwaliti we dɛn de mek, go fayn fayn wan.

Fɔ ɛgzampul, wan botlin plant we bin gɛt prɔblɛm wit lɛbl alaynɛshɔn ɛn tear trɛnk bin si se fɔ ajɔst di tɛnsiɔn na dɛn lɛbl aplikɛta bin sɔlv di prɔblɛm. Dɛn fɔs tɛnsiɔn sɛtin bin tu tayt, we bin mek di lɛbl kray. Wans dɛn dɔn rikalibrayt di tɛnsiɔn to wan mɔ suitabl lɛvɛl, di mashin bin rɔn fayn fayn wan, i bin de lɛbul dɛn alaynɛd ​​pafɛkt wan, ɛn di prodakshɔn saykl bin fast pasmak, we bin mek di autput go ɔp ɛn di dɛfɛkt dɛn nɔ bɔku.

2: kɔmɔn tin dɛn we kin mek pɔsin gɛt prɔblɛm wit tɛnsiɔn ɛn aw fɔ no dɛn .

Fɔ no di rut kɔz fɔ tɛnsiɔn prɔblɛm tan lɛk fɔ sɔlv wan mistɛri—wans yu no usay fɔ luk, na briz. Di mɔs kɔmɔn tin dɛn kin kɔmɔt frɔm mɛkanikal wear , inkɔrɛkt sɛtin , ɔ ivin ɛksternal tin dɛn lɛk humiditi. Mek wi brok daun di usual saspek dem we kin bi trowe off yu mashin in tension.

Di komponent dɛn we dɔn pwɛl we dɔn pwɛl .

Wan pan di fɔs kulprit dɛn we yu fɔ chɛk na di rɔla dɛn . As tɛm de go, rɔla dɛn kin west, dɛn kin lɔs dɛn smɔl smɔl say dɛn, ɛn na da tɛm de tin kin bigin fɔ tranga. If dɛn wɛr di rɔla dɛn we dɛn nɔ wɛr di sem we, dɛn kin mek tɛnsiɔn we nɔ gri wit dɛnsɛf, we kin mek dɛn jam di tin dɛn we dɛn dɔn mek ɔ di tin dɛn we dɛn kin yuz fɔ mek di rɔva dɛn nɔ gɛt bɛtɛ kwaliti. Fɔ ɛgzampul, wan man we de mek klos bin notis se dɛn klos dɛn bin de ɔltɛm skip stich dɛn. Afta dɛn dɔn riples di rɔla dɛn, di tɛnsiɔn bin stebul ɛn di prodakshɔn kwaliti bin go ɔp.

Inkɔrɛkt trɛdin ɔ misalaynmɛnt .

If yu de dil wit inkonsistent tɛnsiɔn, di fɔs ples fɔ chɛk na di trɛdin pat. Misalaynmɛnt ɔ kɔrɛkt trɛdin kin trowe di tɛnsiɔn sɛtin ɛn mek snag, brok, ɔ ivin jam. Insay mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri, dis na tru mɔ. wan kכmכn prכblεm de apin we dεn nכ de put di bobin trεd kכrekt wan, we de mek di tεnshכn nכ de εn di tεnshכn de frust di dכwn tεm. Wan kwik inspekshɔn ɛn ri-thrɛd kin sɔlv di prɔblɛm bɔku tɛm.

Fɔlt tɛnsiɔn sɛnsɔn dɛn .

Yu mashin in tɛnsiɔn sɛnsɔn dɛn impɔtant fɔ no ɛn ajɔst tɛnsiɔn insay rial-taym. If dɛn nɔ wok ɔ dɛn nɔ gɛt di rayt fɔ du di wok, dɛn nɔ go ebul fɔ ansa to chenj dɛn na di tin dɛn ɔ di spid. Dis kin rilizɔt insay ɛni tu tayt ɔ tu lɔs tɛnsiɔn, we kin mek i nɔ pɔsibul fɔ mentɛn kɔnsistɛns pefɔmɛns. Fɔ ɛgzampul, insay wan ɛmbroideri sɛtup, inkɔrɛkt sɛns ridin kin mek di trɛd ɔ brok ɔnda tumɔs tɛnsiɔn ɔ fɔdɔm ɔf trak if dɛn aplay tu smɔl.

Ekstanshal Envayrɔmɛnt Fakta dɛn .

Nɔ ɔndastand di pawa we di envayrɔmɛnt gɛt. Humidity, temperechur fluktueshɔn, ɛn ivin dɔst akyumuleshɔn ɔl kin impɔk tɛnsiɔn. Insay mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri , we di ples wam smɔl, dat kin mek di trɛd dɛn strɛch ɔ dɛn nɔ kin gɛt tɛnsiɔn, ɛn dis kin mek dɛn nɔ stich dɛn we nɔ gri. Fɔ ɛgzampul, wan faktri we de na wan ay-humiditi eria bin ripɔt se dɛn kin brok di trɛd ɔltɛm, we dɛn bin tray fɔ no bɔt di mɔstɔ we de na di ays we de afɛkt dɛn mashin in tɛnsiɔn sistɛm. Instɔl wan dehumidifier na di wokples bin sɔlv di prɔblɛm.

Aw fɔ si dɛn tin ya kwik kwik wan .

Fɔ si tɛnsiɔn prɔblɛm bifo dɛn spiral insay ful-blɔd brekdɔwn kin sev yu siriɔs ed pen. Na sɔm sayn dɛn fɔ wach fɔ:

• Thread Breakage: Dis kin sho bɔku tɛm se di tɛnsiɔn tu ay ɔ tu smɔl.

• Jam: Frɛkuɛnt matirial jam kin sho se dɛn nɔ de thread ɔ worn-out komponent dɛn we nɔ fayn.

• Inkɔnsistens ɔtput kwaliti: If yu fayn prodak sho nɔ ivin stich ɔ fabrik flaw, na tɛm fɔ chɛk yu tɛnsiɔn sistɛm.

We yu adrɛs dɛn kɔmɔn tin dɛn ya we kin mek yu gɛt dis sik kwik kwik wan, yu kin mek shɔ se di mashin wok fayn fayn wan ɛn mek yu nɔ gɛt bɔku mɔni fɔ stɔp fɔ wok. Prɛvenshɔn na di men tin, ɛn di kwik we yu kech di prɔblɛm, na di kwik yu kin go bak to prodakshɔn we yu nɔ mis wan bit.

Wetin na yu ekspiriens wit tension problem na yu mashin? Yu don dil wit eni wan of dis isyu dem bifo? Drɔp wan kɔmɛnt ɔ sheb yu tinkin dɔŋ ya!

3: Prɔvab we dɛn dɔn pruv fɔ fiks tɛnsiɔn ishu dɛn: stɛp-by-stɛp sɔlvishɔn dɛn

We yu dɔn no di rut kɔz fɔ tɛnsiɔn prɔblɛm, na tɛm fɔ rol yu sliv ɛn go wok. Fɔ fiks tɛnsiɔn prɔblɛm kin bi stret if yu no wetin yu de du. Na dis na di men we dɛn fɔ sɔlv kɔmɔn tɛnsiɔn prɔblɛm ɛn optimize mashin pefɔmɛns.

Adjɔstmɛnt fɔ kɔntrol di tɛnsiɔn .

Wan pan di bɛst we fɔ sɔlv tɛnsiɔn prɔblɛm na fɔ ajɔst di tɛnsiɔn kɔntrol dɛn . Ilɛksɛf na mɛkanikal, nyumɛtik, ɔ ilɛktronik kɔntrol sistɛm, mek shɔ se i mach di matirial in kwaliti dɛn ɛn di prodakshɔn spid. Bɔku tɛm, fɔ jɔs ajɔst di tɛnsiɔn sɛtin fɔ mek i mach di patikyula wok go fiks wan big pat pan di prɔblɛm. Fɔ ɛgzampul, insay wan tɛkstayl faktri, di ɔpreshɔn dɛn bin no se bay we dɛn fayn-tyunin di nyumɛtik tɛnsiɔn sistɛm pan dɛn looms, thread breakage bin drɔp bay 30%, we bin mek ɔl di prodakshɔn efyushɔn go ɔp.

Riples di komponent dɛn we dɔn pwɛl .

Di pat dɛn we dɔn pwɛl lɛk Rollers , Guides , ɛn Bobbins na kɔmɔn tin dɛn we kin mek di tɛnsiɔn nɔ kɔrɛkt. As tɛm de go, dɛn kin lɔs dɛn smol smol, afɛkt di matirial flɔ ɛn di tɛnsiɔn akkuracy. Fɔ riples dɛn komponent ya ɔltɛm na di ki fɔ mek dɛn kɔntinyu fɔ gɛt kɔnsistɛns tɛnsiɔn. Wan prɛktikal kes involv wan ɛmbroideri biznɛs we bin gɛt frekwent trɛd brek bikɔs ɔf di rɔla dɛn we dɔn pwɛl. Afta dɛn dɔn riples di rɔla dɛn, di tɛnsiɔn stebul, we mek 25% inkris pan prodakshɔn autput ɛn smɔl dɛfɛkt dɛn.

Kalibrayt sensor fɔ prɛsishɔn .

If yu mashin yuz ɔtomatik sɛns fɔ monitar tɛnsiɔn, kalibrayt di sɛns dɛn impɔtant fɔ kɔrɛkt pefɔmɛns. Wan sɛns we nɔ de na di alaynɛshɔn kin mek di tɛnsiɔn ridin nɔ kɔrɛkt, we kin mek i gɛt tu tayt ɔ tu lɔs matirial handlin. We dɛn de rikalibret dɛn sɛns ya ɔltɛm, dat de mek shɔ se dɛn ajɔst di tɛnsiɔn sistem di rayt we. Fɔ ɛgzampul, wan printin prɛs we bin gɛt erratic tɛnsiɔn prɔblɛm dɛn bin si se fɔ rekalibrayt dɛn tɛnsiɔn sɛnsɔn dɛn bin ridyus di dawt tɛm bay 15% ɛn fɔ mek di prodakshɔn kɔnsistɛns go ɔp.

Optimizing envairomɛnt kɔndishɔn dɛn .

Di tin dɛn we de apin na di envayrɔmɛnt, lɛk humidity ɛn tempɔret, kin afɛkt di tɛnsiɔn na mashin dɛn bad bad wan. Ay humiditi kin mek matirial lɛk trɛd ɔ fabrik strɛch, we di tɛmpracha chenj kin mek di matirial shrinkage. If yu impruv wan klaymat kɔntrol sistɛm, dat kin mek dɛn nɔ chenj dɛn chenj ya. Wan kɔmni we de wok wit tɛkstayl dɛn bin si se fɔ instɔl dihumidifaya dɛn na dɛn prodakshɔn eria bin ridyus di matirial strɛch, we bin mek di tɛnsiɔn we bin de stebul mɔ ɛn di prodakshɔn delay mɔ. We dɛn kɔntrol di say we dɛn de wok, dɛn bin mek di prɔdak kwaliti bɛtɛ ɛn dɛn bin ridyus di west we dɛn bin de yuz fɔ mek tin dɛn.

Rigyul mentenɛns ɛn monitarin .

Rigyul mentenɛns impɔtant fɔ mek dɛn nɔ gɛt tɛnsiɔn prɔblɛm bifo dɛn apin. If yu kip di tin dɛn we de insay yu mashin klin ɛn gɛt lɔbrik, dat de mek yu ebul fɔ wok fayn fayn wan ɛn i nɔ go mek yu nɔ west. Fɔ wach di mashin ɔltɛm fɔ sayn dɛn we de sho se pɔsin dɔn wɛr, lɛk nɔys we nɔ kɔmɔn ɔ we de chenj chenj na tɛnsiɔn ridin, kin ɛp yu fɔ no di prɔblɛm dɛn kwik kwik wan. Fɔ ɛgzampul, wan manifakta we de yuz mɔlti-hɛd ɛmbroideri mashin dɛn bin impruv wan rɛgyula mentenɛns schedule, we bin kɔt dɛn mashin dawt tɛm bay 20% ɛn impɔtant ɔvala mashin layfspan.

We yu fala dɛn step ya, yu kin ebul fɔ fiks tɛnsiɔn prɔblɛm dɛn fayn fayn wan ɛn mek yu mashin wok fayn fayn wan. Dɛn we ya nɔ jɔs de ɛp fɔ mek di opareshɔn wok fayn bɔt i de ridyus di risk fɔ mek dɛn brok di mɔni we dɛn dɔn pwɛl. Mentɛnans na di men tin fɔ mek shɔ se yu gɛt lɔng tɛm sakrifays.

Aw yu de manej tɛnsiɔn prɔblɛm dɛn na yu mashin dɛn? Eni trik op yu sleeve we yu swear by? Sheb yu tink ɛn ɛkspiriɛns dɛn na di kɔmɛnt dɛn!