Maonedwe: 0 Wolemba: Mkonzi Wosindikiza Nthawi: 2024-11-23 Kuyambira: Tsamba
Makina owerengera siwongopeka chabe; Ndi msana wa njira iliyonse yopanga. Mwa kusungitsa makina anu molondola, mukusunga nthawi yamtengo wapatali, yochepetsa zinyalala, ndikuletsa zolakwa zamtengo wapatali. Dziwani momwe njira yofunika kwambiri ingathandizire fakitale yanu kapena malo ogulitsira amayenda ngati makina ogulitsa bwino, nthawi iliyonse.
Pankhani yodziwika, zida ndi njira zoyenera zimapangitsa kusiyana konse. Kuchokera pamakina a Laser-otsogolera ku Digital caltuction caltuces, kumvetsetsa chida choyenera pantchitoyo kumatha kupititsa patsogolo makina anu. Tiyeni tichepetse zida zomwe zili ndi zida zomwe zimatsimikizira kuti makina anu amapezeka ku ungwiro.
Nthawi ndi ndalama, ndipo nthawi yopuma ndikupha chifukwa. Pokhazikitsa dongosolo lokhazikika, mutha kupewa zolephera zosakhudzidwa komanso kukonza mtengo. Dziwani chinsinsi kuti musunge makina anu pachiwopsezo ndikupewa madontho osafunikira kudzera m'malo osasinthika komanso ogwira ntchito moyenera.
Kachulidwe
Makina ophunzitsira si ntchito yaukadaulo chabe - ndiye maziko a njira iliyonse yopanga bwino. Chofunikira chachikulu chimawonetsetsa makina mu magawo awo oyenera, molunjika bwino komanso mtundu. Mwachitsanzo, mumakampani osinthana, kusintha kosavuta kosavuta kumatha kusintha mafilimu opanga ndi 15%, ngakhalenso kuchepetsa zinthu zolakwika pofika 20%. Ndiwo masewera-angenger pamene kuwerenganso kwachiwiri ndi chinthu chilichonse chofunikira kukwaniritsa zovomerezeka.
Ngati mukungoyang'ana makina osuta, mukuwononga nthawi ndi ndalama. Makina amtundu wa malingaliro amatsogolera ku zotulutsa zosagwirizana, zochulukirapo, komanso kukonza mtengo. Malinga ndi Phunziro la 2022 kuchokera ku New International Newenrion, makina omwe amakongoletsa nthawi zonse adawonetsa kuchepa kwa 30% m'malo opuma. Pakadali pano, mafakitale omwe ali ndi zovuta zowoneka bwino zomwe zimachitika pafupifupi 25% pachaka. Uthengawu ndiodziwika: kunyalanyaza matchulidwe, ndipo pansi pamzerewu umavutika.
Makina anu akakulumizidwa ndendende, mumachepetsa zinyalala zakuthupi ndikusunga nthawi yofunika. Popanga zopanga, ngakhale kupatuka kwa 0,1mm mu makina kumayiko kumatha kuyambitsa chilema. Mwachitsanzo, lingalirani njira yopangira ma CNC yomwe imagwiritsidwa ntchito kupanga zigawo za Aerosterosnama. Kusintha kwa zinthu 0,05mm kumatha kuchititsa gawo lonse kukhala likujambulidwa. Komabe, pakuwonetsetsa kuti makinawo ndiwosambitsira molondola, opanga amatha kusunga madola makumi ambiri pachaka popewa kutaya.
M'makampani opanga malembawo, kampani yopanga nsalu yolumikizira kwambiri inali yoyeserera kosagwirizana ndi magetsi osavomerezeka komanso mitengo yolakwitsa kwambiri. Mukakhazikitsa dongosolo lokhazikika, kuchuluka kwawo kolakwika kunatsika ndi 18% m'miyezi isanu ndi umodzi yokha, ndipo makina nthawi zonse amasintha ndi 25%. Kampani ya kampaniyo pamtunda wawo wogwirizirana idawonekera: sikuti adangosunga nthawi, komanso amalimbikitsanso mtundu wazogulitsa komanso kukhutitsidwa kwamakasitomala. Kalebiker sinali njira yokhayo; chinali chinsinsi chokhala wopikisana.
calibrario | asanakhale | calibration |
---|---|---|
Kupanga kotsika | 12% ya nthawi yogwira ntchito | 3% ya nthawi yogwira ntchito |
Zinyalala mu zida | 15% yokwanira | 5% yokwanira |
Ndalama zokonza | $ 100,000 pachaka | $ 70,000 pachaka |
Positi Yapamwamba: Kuyika ndalama mu makina kumamasulira mwachindunji kuti kuchepetsedwa kwa nthawi yochepa, kutaya zinyalala zakuthupi, komanso ndalama zochepetsera. Maubwino azachuma ali omveka bwino, ndipo ntchito yogwira ntchito imasakanikirana. Fanizo lililonse liyenera kutenga kale kale kabwino kwambiri kuti akhale patsogolo pa mpikisano.
Kukwaniritsa utsogoleri wokwanira sikungotsala pang'ono kutembenukira mipeni ndi kukanikiza mabatani; Ndi za kugwiritsa ntchito zida zoyenera pantchitoyo. Kaya mukugwira ntchito ndi makina a CNC kapena makina owoneka bwino kwambiri, kambuku amafunikira zida ndi maluso omwe akuwonetsetsa kuti gawo lililonse la makinawo likugwira pa nsonga yake. Mwachitsanzo, zida za digita ya digita ya digito imatha kuyeza molondola pamakina pamlingo wa micrometer, kuchepetsa zolakwa zomwe zingachitike popanda njira zachikhalidwe.
Pankhani yofunika kwambiri, si zida zonse zomwe zimapangidwa zofanana. Nazi zida zina zapamwamba zomwe zingakweze magwiridwe antchito anu
Chida | champhamvu | : |
---|---|---|
Makina a Laser Callierms | Njira zamakina axis | Amathandizira kuyenda koyenera komanso kuphatikizidwa |
Kuyimba zizindikiro | Imazindikira zopatuka zazing'ono pamakina | Mwachangu malo ngakhale osasamala |
Ma calipers amagetsi | Njira Zochepetsera | Kutsimikizira kokwanira |
Posachedwa: Popanda zida izi, zoyesayesa zanu za kambuku zimangowombera mumdima. Ndi zida zapamwamba kwambiri izi, simungoyeza - ndinu angwiro.
Kuti mumve zambiri kuchokera ku zida zanu zamalamulo, maluso ake ndiofunika. Njira imodzi yothandiza kwambiri ndi njira yodziwika bwino yolowera mbali ziwiri , yomwe nthawi zambiri imagwiritsidwa ntchito mu mawonekedwe ndi kukongoletsa mafakitale. Poyerekeza mfundo ziwiri zokhazikika, matesani amatha kusintha zosintha zokhudzana ndi kupatuka kuchokera ku kufotokozera kwa fakitale, kuonetsetsa kuti makina amakhalabe mkati molekeredwa kwawo pa moyo wawo wonse.
Njira inanso yamitundu ina, imafunikira zamagetsi , ndizofunikira pamakina omwe amagwira ntchito mosiyanasiyana. Kutentha kumatha kuyambitsa kukulitsa zinthu zakuthupi, zomwe zimakhudza magawo a makina. Mwa kubwereza mobwerezabwereza m'malingaliro, opanga onetsetsani kuti makina amabweretsa zotsatira zosasinthasintha, ngakhale chilengedwe.
Tengani chitsanzo cha wopanga makina akuluakulu omvera, omwe amadziwika kuti amapanga makina apamwamba kwambiri. Pambuyo pokhazikitsa njira za laser yolowerera, adauza kuwonjezeka 25% pa ntchito yonse yopanga ndi kuchepetsedwa kwa 30% pamakina opuma . Chotsatira? Makasitomala awo adawona zotulutsa bwino, ndi mtundu wabwinoko komanso ocheperako ocheperako omwe amapereka ndalama pazomwe mungasungidwe ndi maluso oyenera amalipira.
Pro nso: Musasindikize pazida. Kugwiritsa ntchito njira zosungunuka zapamwamba kwambiri kumatha kutsika mtengo kwambiri, koma roi munthawi yopulumutsidwa, zolakwa zimachepa, ndipo zabwino zimangoyendera bwino.
Kusankha chivundikiro chabwino kwambiri chogwiritsa ntchito kumadalira makina omwe mukugwira nawo. Mwachitsanzo, makina okumbatira amafunikira zida zosiyanasiyana zophatikizira kuposa makina a CNC kapena mawonekedwe . Makina okongoletsa nthawi zambiri amafunikira zida zomwe zimatha kuthana ndi kusintha kwakukulu kwa matenda osokoneza bongo. Mosiyana ndi izi, makina a CNC amafunikira machitidwe a laser ndi kuyimba zizindikiro kuti azitsatira a axis.
Koma apa pali kicker: Palibe chida chokwanira kukula. Chinsinsi chake ndikumvetsetsa zosowa zapadera za makina anu ndikugulitsa muukadaulo woyenera womwe umawonjezera ntchito yanu. Muzizipeza bwino, ndipo mukuyang'ana makina omaliza, thawani mosavuta, ndipo mtengo wocheperako kuti ukhalepo.
makina a CNC kapena makina owoneka bwino kwambiri, kambuku amafunikira zida ndi maluso omwe akuwonetsetsa kuti gawo lililonse la makinawo likugwira pa nsonga yake. Mwachitsanzo, zida za digita ya digita ya digito imatha kuyeza molondola pamakina pamlingo wa micrometer, kuchepetsa zolakwa zomwe zingachitike popanda njira zachikhalidwe.
Pankhani yofunika kwambiri, si zida zonse zomwe zimapangidwa zofanana. Nazi zida zina zapamwamba zomwe zingakweze magwiridwe antchito anu
Chida | champhamvu | : |
---|---|---|
Makina a Laser Callierms | Njira zamakina axis | Amathandizira kuyenda koyenera komanso kuphatikizidwa |
Kuyimba zizindikiro | Imazindikira zopatuka zazing'ono pamakina | Mwachangu malo ngakhale osasamala |
Ma calipers amagetsi | Njira Zochepetsera | Kutsimikizira kokwanira |
Posachedwa: Popanda zida izi, zoyesayesa zanu za kambuku zimangowombera mumdima. Ndi zida zapamwamba kwambiri izi, simungoyeza - ndinu angwiro.
Kuti mumve zambiri kuchokera ku zida zanu zamalamulo, maluso ake ndiofunika. Njira imodzi yothandiza kwambiri ndi njira yodziwika bwino yolowera mbali ziwiri , yomwe nthawi zambiri imagwiritsidwa ntchito mu mawonekedwe ndi kukongoletsa mafakitale. Poyerekeza mfundo ziwiri zokhazikika, matesani amatha kusintha zosintha zokhudzana ndi kupatuka kuchokera ku kufotokozera kwa fakitale, kuonetsetsa kuti makina amakhalabe mkati molekeredwa kwawo pa moyo wawo wonse.
Njira inanso yamitundu ina, imafunikira zamagetsi , ndizofunikira pamakina omwe amagwira ntchito mosiyanasiyana. Kutentha kumatha kuyambitsa kukulitsa zinthu zakuthupi, zomwe zimakhudza magawo a makina. Mwa kubwereza mobwerezabwereza m'malingaliro, opanga onetsetsani kuti makina amabweretsa zotsatira zosasinthasintha, ngakhale chilengedwe.
Tengani chitsanzo cha wopanga makina akuluakulu omvera, omwe amadziwika kuti amapanga makina apamwamba kwambiri. Pambuyo pokhazikitsa njira za laser yolowerera, adauza kuwonjezeka 25% pa ntchito yonse yopanga ndi kuchepetsedwa kwa 30% pamakina opuma . Chotsatira? Makasitomala awo adawona zotulutsa bwino, ndi mtundu wabwinoko komanso ocheperako ocheperako omwe amapereka ndalama pazomwe mungasungidwe ndi maluso oyenera amalipira.
Pro nso: Musasindikize pazida. Kugwiritsa ntchito njira zosungunuka zapamwamba kwambiri kumatha kutsika mtengo kwambiri, koma roi munthawi yopulumutsidwa, zolakwa zimachepa, ndipo zabwino zimangoyendera bwino.
Kusankha chivundikiro chabwino kwambiri chogwiritsa ntchito kumadalira makina omwe mukugwira nawo. Mwachitsanzo, makina okumbatira amafunikira zida zosiyanasiyana zophatikizira kuposa makina a CNC kapena mawonekedwe . Makina okongoletsa nthawi zambiri amafunikira zida zomwe zimatha kuthana ndi kusintha kwakukulu kwa matenda osokoneza bongo. Mosiyana ndi izi, makina a CNC amafunikira machitidwe a laser ndi kuyimba zizindikiro kuti azitsatira a axis.
Koma apa pali kicker: Palibe chida chokwanira kukula. Chinsinsi chake ndikumvetsetsa zosowa zapadera za makina anu ndikugulitsa muukadaulo woyenera womwe umawonjezera ntchito yanu. Muzizipeza bwino, ndipo mukuyang'ana makina omaliza, thawani mosavuta, ndipo mtengo wocheperako kuti ukhalepo.
'Mutu =' Office of Makina Osubation Akuluakulu Akuluakulu 'Alt =
Katswiri wokhazikika ndi njira yabwino kwambiri yodzitchinjiriza pamakina osayembekezereka. Pokhazikitsa dongosolo lokhala la calibaction yosasinthika, mumapewa mavuto ang'onoang'ono kuchokera ku matalala a chipale chofewa. Kafukufuku adawonetsa kuti makina otchinga miyezi 3 mpaka 6 aliwonse ochepetsa 30% kutsika kosayembekezereka poyerekeza ndi zomwe zimasungidwa pokhapokha ngati zingachitike pokhapokha mavuto. Kukonzanso kwamtunduwu kumachepetsa kusokonezeka ndikupangitsa kuti mzere wopangidwa wopanga usungunuke bwino.
Mwa kukhalabe ndi mabungwe othandizira nthawi zonse, mumatsimikiza kuti makina anu onse amagwira ntchito pachimake. Munkhani ya chaka cha 2019 ya mbewu yopanga, makina omwe amatsatira dongosolo lokhazikika lomwe adawonetsa kusintha kwa 25% pakugwiritsa ntchito bwino. Izi zikuphatikiza zolakwitsa zochepetsedwa muzosankha zomwe zimagwiritsidwa ntchito komanso zochepa zomwe zikufunika. Chotsatira? Kuchuluka kwa madandaulo a makasitomala ochepa. Manambala samagona-kusasinthasintha ndikofunikira kuti zinthu zikuyendereni nthawi yayitali.
Mu 2021, wopanga nsankhulidwe adasankha kudumpha kalimu nthawi zonse kuti apulumutse nthawi ndi ndalama. Patangotha miyezi itatu, adakumana ndi zolephera zamakina zomwe zidabweretsa nthawi yayitali ya maola opitilira 72. Izi zidawatengera iwo $ 500,000 mu kupanga ndikukonza. Akadakhala kuti adatsata chizolowezi chosinthidwa, kulephera kukana kuletsa. M'malo mwake, zidziwitso za zida 78% mu gawo ili ndizotheka kupewa pokonza pafupipafupi, kuphatikizapo utsogoleri.
Kuchuluka kwa kambuku kumadalira mtundu wa makina ndi kugwiritsa ntchito kwake. Zipangizo zopepuka kwambiri ngati makina okumbatira kapena makina a CNC, mosakhazikika miyezi 3-6 ndiofanana. Komabe, pamakina amagwirira ntchito mopambanitsa - ngati mizere yothamanga kwambiri kapena kutentha kwabwino kwambiri - kusokonekera kumafunikira nthawi zambiri. Chinsinsi chake ndikusintha ndandanda yanu ku zofunikira za zida zanu ndi malo opangira kuti awonetsetse zotsika pang'ono komanso kuchita bwino.
Calibration yokhazikika sikuti amangochepetsa kutaya pansi komanso kumawonjezeranso zida zanu. Mu kafukufuku yemwe adachitika mu 2018 yomwe idachitika ndi mayina a opanga, makampani omwe adakhazikitsa madera okhazikika adawona kuti maulendo awo amakhala ndi 20%. Izi zimamasulira ndalama zazikulu zolipirira ndalama zachuma, komanso kukhutitsidwa kwabwino komanso kukhutitsidwa kwamakasitomala.
Kukhazikitsa ndandanda ya calbaction sikovuta, koma pamafunika kulangidwa. Yambani ndikudziwitsa makina onse otsutsa mu ntchito zanu, kenako khazikitsani chizolowezi chotengera malingaliro a wopanga ndi zomwe akumana nazo. Gwiritsani ntchito mapulogalamu oyang'anira madambo kuti mutsatire ndikukukumbutsani kuti mukubwera. Mwa kuphatikiza izi mu dongosolo lanu lokonzekera, mudzachepetsa mwayi wosowa kovuta.
Ndi ndandanda yolimba yotsimikizika m'malo mwake, mudzatha kukhalabe wogwira ntchito bwino poletsa kutaya kochepa komanso kosayembekezereka. Osadikirira kuti pasasokonekere kukukumbutsani za kufunika kokonzekereratu, ndipo mudzapeza mphoto.
CHOFUNIKA: Ganizirani za utsogoleri ngati kupita kwa dokotala kuti akonzekere. Simukuyembekezera mpaka mutadwala kwambiri kuti musinthe gawo limodzi kuti mulole makina anu afike pamenepa?
Kodi luso lanu ndi madera ofunika ndi chiyani? Kodi athandizanso ntchito yanu yoyenda bwino? Khalani omasuka kugawana malingaliro anu m'mawu omwe ali pansipa!