Aw fɔ Trobul Sɔlv Pawa Isyu dɛn na Indastrial Ɛmbroideri Masin dɛn .

Fɔ no di pawa saplai ishu dɛn na industrial ɛmbroideri mashin dɛn .

We yu industrial ɛmbroideri mashin nɔ ebul fɔ stat ɔ shɔt dɔŋ we yu nɔ bin de ɛkspɛkt, di fɔs tin fɔ chɛk na di pawa saplai. Di pawa input fɔ mit di mashin in vɔltɛm rikwaymɛnt dɛn, bɔt bɔku tɛm, di sɔs kin bi di kulprit. Dis kin tan lɛk se i klia, bɔt i rili impɔtant fɔ stat ya bikɔs wan mismatch vɔltɛm kin frɛy yu sistɛm insay shɔt tɛm. Indastrial embroidery mashin dem tipikli de ron pan 110V o 220V, dipen pan di model. If yu mashin fɔ rɔn pan 220V, bɔt di pawa ɔlt de jɔs deliv 110V, i jɔs nɔ go wok fayn.

Kes stɔdi: Wan kɔmɔn sɛnɛriɔ na di fil na we wan klaynt ripɔt random shutdowns. Di isyu bin tray bak to wan mismatch bitwin di lokal pawa grid in saplai vɔlɔt ɛn di mashin in rikwaymɛnt dɛn. Di sɔlv? Dɛn bin instɔl wan vɔltɛm stebyulayza, we nɔ bin de mek ɔda prɔblɛm dɛn nɔ apin.

Chek Kebul ɛn Kɔnɛkta dɛn .

Kebul ɛn kɔnɛkta na di hiro dɛn we dɛn nɔ si bɔt ɛni ilɛktrik sistɛm. Dɛn kin bi di fɔs wan fɔ fel, ɛn dɛn kayn tin ya kin mek dɛn nɔ ebul fɔ du sɔntin wan wan tɛm we dɛn kin ambɔg dɛn pawa. As tɛm de go, pawa kebul kin pwɛl bikɔs ɔf di wear ɛn tear, ɔ ivin simpul we fɔ gɛt mɔstɔ. Di kebul dɛn we nɔ tay ɔ we dɔn fray kin mek di pawa flɔ intarap. I impɔtant fɔ inspɛkt ɛni pawa kebul ɛn kɔnɛkta fayn fayn wan.

Tebul fɔ kɔmɔn kebul ɛn kɔnɛkta fayl dɛn:

Example: Insay wan faktri na Texas, dɛn bin tray fɔ no bɔt wan siriɔs pawa we nɔ ɛksplen di pawa we dɛn bin dɔn pwɛl bak to di pin dɛn we bin dɔn kɔrɛkt na di mashin in pawa kɔnɛkta. We dɛn klin di pin dɛn ɛn put kɔntakt gris bak, sɔlv di prɔblɛm insay ɔnda wan awa.

Evaluating fuses, circuit breakers, ɛn ɔvalod protɛkshɔn .

Fiuz ɛn sɔrkwit breka na yu mashin in las layn fɔ difens agens ilɛktrik ɔvalod. If yu mashin de trip di breka ɔ blow fiuz ɔltɛm, na sayn fɔ se sɔntin nɔ rayt. Pan ɔl we dɛn mek dɛn kɔmpɔnɛnt dɛn ya fɔ protɛkt yu sistɛm, dɛn kin fel bak as tɛm de go bikɔs ɔf di ej ɔ di fɔlt we dɛn mek. Chek yu fiuz fɔ mek shɔ se dɛn na di rayt tayp ɛn raytin fɔ yu mashin. Nɔ ɛva substitute fiuz wit difrɛn raytin, as dis kin kɔmprɔmis di mashin in protɛkshɔn.

Rial-wɔl ɛgzampul: Wan klaynt na Ohio bin gɛt ripit shutdowns, ɛn afta dɛn chɛk gud gud wan, dɛn bin si se di fiuz bin tu big fɔ di mashin in kapasiti. Riples am wit di kɔrɛkt saiz fiuz fiks di isyu.

Testing Power wit wan Multimeter .

Insay kes dɛn we yu sɔspɛkt se di ilɛktrik sapɔt nɔ stebul ɔ nɔ kin kɔnsistɛnt, yuz wan maltimita fɔ mɛzhɔ di vɔltɛm we de kam. Set di maltimita to di AC vɔlɔt sɛtin, ɛn chɛk na difrɛn say dɛn, frɔm di pawa ɔlt to di mashin in input kɔnɛkshɔn. Di vɔlɔt fɔ de insay wan smɔl rɛnj lɛk aw dɛn tɔk bɔt am na di mashin in manyual.

Kes Stɔdi: Wan mashin we de na wan ay-prɔdakshɔn sɛtin bin gɛt random shutdɔwn bikɔs ɔf di vɔltɛm dip we dɛn kɔz bay fɔlt waya na di bildin. We wi yuz wan maltimita, wi bin no di vɔltɛm drɔp dɛn we go rich 15%, we bin mek di pawa nɔ wok fayn. Dɛn bin chenj di waya dɛn, ɛn dɛn bin sɔlv di prɔblɛm.

Fɔ protɛkt yu mashin frɔm pawa prɔblɛm dɛn .

Fɔ mek shɔ se yu ɛmbroideri mashin de wok fayn fayn wan fɔ lɔng tɛm, tink bɔt fɔ instɔl pawa protɛkshɔn ikwipmɛnt. Surge protector kin mek damej frɔm vɔlɔt spayk, we wan vɔlɔt rigyulatɔ kin stebul inkɔnsistant vɔltɛm. Dɛn invɛstmɛnt ya go sev yu mɔni fɔ lɔng tɛm bay we dɛn nɔ go mek dɛn ripɛnt ɛn dawt di kɔst.

Ki tek-away: Indastrial embroideri mashin dem de sensitiv to pawa fluktueshɔn. Rigyul chɛk ɛn proaktiv mentenɛns impɔtant fɔ mek shɔ se dɛn gɛt stedi pawa saplai. If yu de wach gud gud wan, yu go ebul fɔ avɔyd fɔ mek di say dɛn we dɔn pwɛl ɛn fɔ mek yu prodakshɔn kɔntinyu fɔ rɔn wit ful spid.

2 Di pawa we di pawa nɔ de wok ɛn di wan dɛn we de lɔs pawa we dɛn nɔ gɛt pawa igen .

Pawa failure ɛn intamitɛt shutdowns kin bi wan pan di prɔblɛm dɛn we kin mek pɔsin in at pwɛl we i de ɔpreshɔn industrial ɛmbroideri mashin dɛn. Bɔku tɛm, dɛn tin ya nɔ kin apin so bɔt dɛn kin ambɔg dɛn, ɛn dɛn kin kɔmɔt frɔm difrɛn tin dɛn we kin mek dɛn gɛt prɔblɛm. Di fɔs tin we yu fɔ du na fɔ chɛk di mashin in ilɛktrik kɔmpɔnɛnt dɛn, mɔ di waya ɛn di kɔnɛkshɔn dɛn we de insay. Bɔku tɛm, di pawa we pɔsin kin gɛt we i de wok togɛda kin bi bikɔs ɔf di kɔnɛkshɔn dɛn we nɔ gɛt ɔ we dɔn pwɛl, we dɛn kin ebul fɔ fɔgɛt bɔt izi wan.

Kes Stɔdi: Wan ay-volyum ɛmbroideri shɔp na Nyu Yɔk bin de lɔs valyu prodakshɔn tɛm bikɔs ɔf random shutdowns. Afta wan ditayli inspekshɔn, wi bin no wan fɔlt pawa rilay we bin de kɔt di pawa wan wan tɛm. Wans dɛn dɔn chenj di rilay, di shutdɔwn dɛn nɔ bin de igen.

Fɔ no di pawa sɔj ɛn di vɔltɛm fluktueshɔn dɛn .

Pawa surj na ɔda kɔmɔn tin we kin mek pɔsin lɔs in pawa wan wan tɛm. Dɛn bɔku bɔku pipul ya kin kɔmɔt na say dɛn we de na do, lɛk di tin dɛn we de nia di industri ɔ ivin di big big briz, bɔt bɔku tɛm dɛn nɔ kin notis dɛn. Vɔltɛm fluktueshɔn kin mek fɔ smɔl tɛm fɔ stɔp ɔ ridyus di mashin in pefɔmɛns, we kin mek i impɔtant fɔ tɛst di inkam vɔltɛm sapɔt we yu de yuz wan maltimita ɔ pawa analaiza.

Example: Wan manifakta na Kalifonia bin gɛt ripit shutdowns pan ɔl we i bin gɛt surge protection in ples. Wan maltimita sho se di inkam vɔlɔt bin de chenj chenj bay as mɔ as 10% ɔnda lod. Bay we dɛn instɔl wan mɔ robust vɔltɛm rɛgyulatɔ, dɛn bin sɔlv di prɔblɛm, ɛn di sistɛm bin stebul.

Diagnosis Internal Power Control Board Failures .

If yu dɔn chɛk di ɛksternal kɔnɛkshɔn dɛn ɛn di pawa saplai bɔt stil de fes di prɔblɛm dɛn, di prɔblɛm kin de insay di mashin in intanɛnt pawa kɔntrol bɔd. Dis komponent de rigul di flɔ fɔ ilɛktrishɔn to di difrɛn pat dɛn na di mashin, ɛn if i nɔ fayn, i kin mek pawa saplai we nɔ de ɔltɛm. Di simptom dɛm fɔ bad pawa kɔntrol bɔd kin inklud irɛgyula ɔ nɔ gɛt pawa atɔl, layt dɛn we de flash na di mashin, ɔ di mashin jɔs nɔ de tɔn pan.

Rial-Wɔl Ɛgzampul: Insay wan kes usay wan 6-hɛd ɛmbroideri mashin bin de kɔntinyu fɔ stɔp ɔltɛm, di tɛknishian dɛn bin kam fɔ no se wan pawa kɔntrol bɔd we nɔ bin de wok na di pɔsin we du di bad tin. Afta dɛn dɔn chenj di bɔd, di mashin bigin fɔ wok bak ɛn dɛn nɔ gɛt ɛni prɔblɛm.

Fɔ mek dɛn nɔ lod pasmak ɛn fɔ mek dɛn ɔt pasmak .

Bɔku tɛm, di ɔvalod ɛn ɔva ɔt kin gɛt sɔntin fɔ du wit di pawa we pɔsin kin gɛt we i de wok wan wan tɛm, mɔ we dɛn de yuz mashin dɛn we de rɔn fɔ lɔng tɛm. As tɛm de go, kɔmpɔnɛnt dɛn lɛk kapasitɔ ɛn transfɔma kin pwɛl ɔnda pasmak ɔt, we kin mek pawa nɔ stebul. Ovalod de apin we di mashin tray fɔ wok pas in kapasiti, bɔku tɛm bikɔs ɔf wan wantɛm wantɛm di dimand (lɛk ay-spid ɛmbroideri ɔ big stich fayl dɛn).

Example: Wan garment manifakta we de yuz wan multi-head embroidery mashin we de expiriens frekwent ovahit en shutdown dem durin pik awa. Afta dɛn dɔn analayz di pawa dro, dɛn bin disayd se di mashin de rɔn pas in rayt kapasiti. Bay we dɛn spre di woklɔd akɔdin to bɔku mashin dɛn, dɛn bin minimiz ɔva ɔt ɛn aptaym inkris.

Test Internal Circuits wit wan Multimeter .

If yu stil de trabulshut, na taim fo get han-on wit multimiter. We yu tɛst di intanɛnt sɛrkyut dɛn na di mashin, yu kin chɛk fɔ kɔntinyu ɛn no di prɔblɛm dɛn we kin apin wit kapasitɔ, rɛsistɔ, ɔ ivin di motoka insɛf. Multimeter na pawaful tin we de alaw yu fɔ chɛk di integriti fɔ yu mashin in ilɛktrik sistem dɛn insay wan ditayl, sistamɛtik we.

Kes Stɔdi: Wan faktri na Flɔrida bin ripɔt se dɛn mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri go stɔp wantɛm wantɛm mid-ɔpreshɔn. Afta dɛn dɔn tɛst di intanɛnt sɛrkyutri wit wan maltimita, di tim bin si se wan kapasitɔ nɔ bin de wok fayn, ɛn dis bin mek di pawa nɔ wok fayn we dɛn de du di wok tranga wan. We dɛn chenj di kɔmpɔnɛnt we nɔ bin fayn bin sɔlv di prɔblɛm, ɛn di mashin bin go bak to ful prodaktiviti.

Ekwipmɛnt fɔ protɛkt di pawa we dɛn de gi .

Sɔntɛnde, yu kin mek pawa nɔ pwɛl bay we yu instɔl pawa protɛkshɔn ikwipmɛnt. Surge protector kin absorb eni ilektrikal spayk, we wan uninterruptible pawa saplai (UPS) kin kip di mashin de ron we i de du shɔt pawa autage. Fɔ instɔl UPS na fayn we fɔ mek shɔ se yu mashin kɔntinyu fɔ rɔn fayn fayn wan, ilɛksɛf di pawa go fɔ sɔm sɛkɔn.

Example: Wan kɔmɛshɔnal ɛmbroideri shɔp na Chikago bin instɔl wan ay kwaliti UPS sistem afta dɛn dɔn ɛkspiriɛns ɔtjɛj ɔltɛm. Di UPS bin kip di mashin dɛn de rɔn di tɛm we dɛn de du shɔt pawa disrɔpshɔn, dɛn bin rili ridyus di dawt tɛm ɛn i bin de mek ɔl di prodaktiviti go ɔp.

Ɛksplen

Fɔ no ɛn sɔlv di pawa we dɛn kin gɛt we dɛn de yuz ɛmbroideri mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri kin tranga, bɔt if yu chɛk di pawa saplai, di intanɛnt kɔmpɔnɛnt dɛn, ɛn di ɛksternal protɛkshɔn sistem dɛn, yu kin pinpoint di prɔblɛm kwik kwik wan. Mentɛnans ɔltɛm, inklud tɛst vɔltɛm, inspɛkt kɔnɛkshɔn, ɛn riples di kɔmpɔnɛnt dɛn we de ol, go ɛp fɔ mek di layf we yu mashin de liv lɔng ɛn mek i nɔ gɛt bɔku mɔni fɔ stɔp fɔ wok.

Got eni expiriens wit pawa failure ishu pan yu embroidery mashin? Wetin fix dɛn bin wok fɔ yu? Drɔp yu tink dɛn dɔŋ ya ɛn lɛ wi chat!

3 Fɔ mek pawa nɔ go bifo tumara bambay na mashin dɛn we dɛn kin yuz fɔ mek ɛmbroideri .

Preventative maintenance na di ki fɔ avɔyd kɔst pawa ishu dɛn na ɛmbroideri mashin dɛn. Fɔ klin di pawa we dɛn kin yuz ɔltɛm lɛk kɔnɛkta ɛn kɔntrol bɔd kin ɛp fɔ mek dɔst nɔ bɔku, we na di men tin we kin mek dɛn shɔt. Dɛn shɔt sɔrkwit ya, in turn, bɔku tɛm, kin mek pawa disrɔpshɔn ɛn sistɛm nɔ wok. We yu schedule routine cleanings, yu de extend di layf fɔ yu komponent dɛn ɛn kip di mashin de rɔn fayn fayn wan.

Kes Stɔdi: Wan faktri na Flɔrida bin gɛt fɔ gɛt pawa ɔltɛm bikɔs dɛn bin de gɛda dɔst na di pawa kɔntrol bɔd. Afta dɛn dɔn introdyus di klin we dɛn de klin ɛvri mɔnt, dɛn bin ridyus di prɔblɛm dɛn bad bad wan, we mek di dawt tɛm dɔn go dɔŋ 30%.

Inst ɔ l s ɔ rj prɔtɛkshɔn ɛn v ɔ ltaj r ɛ gul ɛ t ɔ r dɛn .

Surge protekta ɛn vɔlɔt rigyulatɔ dɛn impɔtant fɔ protɛkt ɛmbroideri mashin dɛn frɔm pawa chenj. Wan sɔj protɛkta de absɔb ilɛktrik spayk dɛn we kin frɛy sɛnsitiv kɔmpɔnɛnt dɛn, we wan vɔltɛm rɛgyulatɔ de mek shɔ se wan kɔnsistɛns pawa flɔ. We yu instɔl ɔl tu, dat kin ɛp fɔ mek yu nɔ pwɛl frɔm di pawa we di mashin dɛn we de nia yu ɔ di tin dɛn we de apin na di envayrɔmɛnt lɛk big big briz kin kam wit.

Rial-Wɔl Ɛgzampul: Wan shɔp we dɛn kin yuz fɔ mek ɛmbroideri na Tɛksas bin gɛt pawa we dɛn kin ripit bɔku tɛm we dɛn bin de mek tɛnda, ɛn dis bin mek dɛn nɔ ebul fɔ waka. Afta dɛn dɔn instɔl wan dediket sɔj protɛkta ɛn vɔltɛm rɛgyulatɔ, pawa-rilayt fayl dɛn dɔn go dɔŋ bay 40%, ɛn di mashin dɛn bin de rɔn bɔku mɔ efyushɔn.

Fɔ wach aw pɔsin de yuz pawa ɔltɛm .

Monitoring pawa kɔnsɔmshɔn na ɔda fayn we fɔ mek dɛn nɔ go pwɛl tumara bambay. Mashin dɛn we de yuz mɔ pawa pas di kapasiti we dɛn rayt kin ɔva ɔt ɛn mek ilɛktrik nɔ wok fayn. We yu instɔl pawa mita fɔ kip trak fɔ kɔnsɔmshɔn, yu kin mek shɔ se yu mashin de rɔn insay sef paramita dɛn. Dis na impɔtant tin mɔ we dɛn de rɔn mɔlti-hɛd ɛmbroideri mashin dɛn we kin aks fɔ ay pawa lod bɔku tɛm.

Example: Wan big garment manufacturing kompini na Chicago bin de ron plenti multi-head mashin, we bigin fo expiriens inkonsistent pefomans. Afta dɛn dɔn instɔl pawa mita dɛn na ɛni mashin, dɛn notis se sɔm mashin dɛn de it mɔ pawa pas aw dɛn kin se. We dɛn ajɔst di wok we dɛn bin de du ɛn di wok dɛn we dɛn bin de du fɔ sheb di wok dɛn we dɛn bin de du, dat bin mek dɛn ebul fɔ du di wok fayn fayn wan ɛn dɛn bin ridyus di pawa we di pawa nɔ bin ebul fɔ du.

Yuz pawa saplai dɛn we nɔ de ambɔg (UPS) .

Fɔ envayrɔmɛnt usay pawa rilaybiliti na kɔnsyans, fɔ instɔl wan uninterruptible pawa saplai (UPS) na gem-chenja. Wan UPS de gi bak-ap pawa di tɛm we i de ɔt, we de alaw di mashin fɔ kɔntinyu fɔ rɔn fɔ shɔt tɛm. Dis na impɔtant tin fɔ mek dɛn nɔ lɔs di data ɔ fɔ mek dɛn stɔp di mid-prɔdakshɔn, mɔ we mashin dɛn de ɛmbroyd intrikɛt dizayn dɛn we nid fɔ mek dɛn sɛt di tɛm we dɛn dɔn sɛtup fɔ lɔng tɛm.

Kes Stɔdi: Wan kɔmɛshɔnal ɛmbroideri ɔpreshɔn na Nyu Yɔk bin gɛt fɔ gɛt dawt tɛm bikɔs ɔf di pawa we dɛn lɔs wantɛm wantɛm insay di tɛm we pipul dɛn kin bɔku. Bay we dɛn intagret wan UPS sistɛm, dɛn bin ebul fɔ mentɛn kɔnsistɛns ɔpreshɔn ɛn avɔyd data kɔrapshɔn. Di UPS alaw di mashin dɛn fɔ rɔn fɔ te 20 minit we dɛn de ɔt, we de gi bɔku tɛm fɔ bak-ap pawa sistem fɔ kik in.

Trenin Staf fɔ Spɔt Pɔtɛnɛshɛl Pawa Isyu dɛn kwik kwik wan .

Fɔ tren yu wokman dɛn fɔ no di fɔs sayn dɛn we de sho se dɛn gɛt pawa prɔblɛm kin bi gem-chenja. We wokman dɛn no aw fɔ no tin dɛn lɛk layt dɛn we de flik, di tin dɛn we de mek dɛn wam pasmak, ɔ di nɔys dɛn we nɔ kɔmɔn frɔm di mashin, dɛn kin ebul fɔ sɔlv prɔblɛm dɛn bifo dɛn go bifo. Dis proaktiv aprɔch de minimiz di risk fɔ big big fayl ɛn kin ivin ɛkstɛnd di layfspan fɔ yu mashin dɛn.

Example: Wan faktri na North Carolina bin impliment trenin fɔ dɛn ɔpreshɔn fɔ luk fɔ sayn dɛm fɔ pawa strɛs, lɛk ɔnusual ɔt ɔ dimming layt. Dis bin mek pipul dɛn notis se di pawa-rilayt brekdɔwn dɛn dɔn go dɔŋ, ɛn dis bin sev di kɔmni pas $50,000 ɛvri ia fɔ mek dɛn ripɛnt ɛn fɔ mek dɛn nɔ wok.

Rutin Kɔmpɔnɛnt Inspekshɔn dɛn .

Di rutin inspekshɔn dɛn fɔ yu ɛmbroideri mashin in ki pawa kɔmpɔnɛnt dɛn—lɛk kapasitɔ, pawa saplai yunit dɛn, ɛn sɔrkwit bɔd dɛn—na impɔtant tin. Kapasitor, in patikyula, de degrad ova taim en kin mek pawa instability. If yu chɛk ɔltɛm, dat kin ɛp fɔ no di kɔmpɔnɛnt dɛn we de nia di ɛnd ɔf dɛn layfspan bifo dɛn nɔ wok, we kin mek di risk fɔ stɔp di shɔtdɔwn dɛn we dɛn nɔ bin de ɛkspɛkt.

Example: Wan big faktri we dɛn mek wit ɛmbroideri na Jamani bin kam fɔ no se di we aw dɛn mashin dɛn nɔ kin wok bɔku tɛm na bikɔs dɛn dɔn ol kapasitɔ dɛn. Afta dɛn dɔn riples dɛn proaktiv wan, dɛn notis wan mak improvement in mashin aptaym, ridyusin mentenɛns kɔst bay 25%.

Rigyul softwe ɛn famwɔya ɔpdet dɛn .

Pawa prɔblɛm dɛn nɔ jɔs kɔmɔt frɔm hadwae malfunctions—sɔntɛnde, ɔtdɛt softwe ɔ famwɔya kin mek glit dɛn we de ambɔg di pawa sistɛm. We dɛn de ɔpdet di softwe ɔltɛm, dat de mek shɔ se di mashin de wok wit di laytst ɔptimayzeshɔn dɛn, we kin mek dɛn nɔ gɛt strayn we nɔ nid pan pawa kɔmpɔnɛnt dɛn.

Rial-Wɔl Ɛgzampul: Wan ɛmbroideri biznɛs na di UK bin de gɛt ripit prɔblɛm wit dɛn mashin dɛn we de friz we dɛn de wok. Wan famwɔya ɔpdet bin sɔlv di prɔblɛm, i bin ɛp fɔ mek di pawa stebiliti ɛn di mashin wok fayn. Di biznɛs ripɔt 15% improvement in prodaktiviti afta di ɔpdet.

Ɛksplen

Fɔ mek dɛn nɔ gɛt pawa fɔ mek pawa nɔ wok tumara bambay, i min se dɛn fɔ mek dɛn kɔntinyu fɔ de ɔltɛm, dɛn go ebul fɔ instɔl di ikwipmɛnt fayn fayn wan, ɛn dɛn go tren di wan dɛn we de wok de. Instɔl sɔj protɛkta, yuz UPS sistem, monitar pawa kɔnsɔmshɔn, ɛn ɔpgrɛd hadwae kin rili ridyus di risk fɔ gɛt pawa-rilayt ishu dɛn. We yu de ɔp dɛn step ya, yu ɛmbroideri mashin in pawa sistem go kɔntinyu fɔ stebul, mek shɔ se dɛn prodyuz ɛn mek di mashin layfspan we nɔ gɛt ɛnitin fɔ du wit am.

Aw yu de protɛkt pawa prɔblɛm dɛn na yu ɛmbroideri mashin dɛn? Sheb yu tips ɔ ɛkspiriɛns dɛn na di kɔmɛnt dɛn we de dɔŋ ya!