Ni izihe ntambwe z'ingenzi zo kubungabunga imashini muburyo bwo hejuru-buhebe?

Nigute ubukorikori bugira ingaruka kuri procision yimashini?

Ubushuhe ni kimwe mu biterabwoba bidatinze gufata imashini, nyamara ingaruka zacyo zirasa kandi zifite ubushishozi. Imashini zishingiye ku buke-huzuye ibidukikije - nko gukora ibihingwa, imirongo yinteko, hamwe nubushakashatsi bwa laboratoire - zikabazwa cyane cyane nintege nke zangiritse. Iyo ikirere cyuzuyemo imyuka y'amazi, irashobora gutera imishumi na alloys kuri corrode, gutesha agaciro ibintu bya elegitoroniki birananirana. Igihe kirenze, ibi biterwa na Mechanical, sensor kalibration, na rusange imikorere ya mashini.

Kurugero, tekereza imashini ya CNC muruganda. Muburyo buhebuje, ubuhehere burashobora guhuza ibice bikomeye bya mashini, biganisha ku ruzi ku miti igabanya ibyuma cyangwa ikabutura ya elegitoroniki muri sisitemu yo kugenzura. Ibi ntabwo ari ikibazo cyo kwisiga; bigira ingaruka kuburyo busobanutse neza, bigatuma kubyara ibice bitarimo. Inyigisho n'ikigo cy'igihugu gishinzwe ubuziranenge n'ikoranabuhanga (NIST) byasanze imashini zigaragara ku nzego zaciwe hejuru ya 60% zifite igipimo cy'ikosa 25% mu gihe cy'amezi 6 ugereranije n'imashini zigenzurwa.

Ingaruka kuri sensor na electronics

Ubushuhe bufite ingaruka zitaziguye kuri sensor nibice bya elegitoroniki - akenshi ibice byoroshye byimashini iyo ari yo yose. Ubushuhe burashobora gutuma ubuhehere bwo kwegeranya imbaho ​​z'umuzunguruko, biganisha ku gakori n'imikorere mibi. Muri sisitemu yoroshye cyane nka lazeri, yihuta, hamwe nudupfuratu, ndetse impinduka nke mubikorwa zirashobora kuvamo amakosa akomeye. Iyi ni impungenge zikomeye cyane mumirima nka aerospace cyangwa ibikoresho byubuvuzi ikora, aho imashini yukuri ari ingenzi kumutekano n'imikorere.

Kurugero, ubushakashatsi bwakozwe mubushuhe bugenzurwa bwerekanye ko ikosa ryibikoresho bya laser byiyongereyeho 30% mugihe bihuye nubushuhe buke kumasaha 72 gusa. Ibi byagaragaye byerekana akamaro ko kugenzura buri gihe no kubungabunga kuri sisitemu yoroheje kugirango yirinde amakosa ahenze.

Ingaruka kuri lubriricants nibigize imashini

Ibihimbaro, byingenzi kugirango ibikorwa byubukanishi, bigira ingaruka ku bushuhe. Iyo uhuye nubushuhe, amavuta n'amavuta bishobora gutakaza imikorere yabo, bituma guterana amagambo, kwambara, no gushyushya. Ibi birashobora gutuma ibice byo gufata, milign, cyangwa byananiranye neza. Mubyukuri, ibice by'imashini nko kwivuza n'ibikoresho akenshi ni ubwambere byerekana ibimenyetso byo kwambara kubera imikoranire yubushuhe-lubricant.

Kwiga 2022 ku bikoresho byo mu nganda byabonye ko imashini ziruka mu bidukikije bidaharanira kuva hejuru bisabwa gusimburwa 40%, kandi byerekana ko 50% byongera 50% mu biciro bya Mechanical. Kurugero, lathe-preice yo hejuru ikoreshwa kubigize Aerospace yerekanaga igitonyanga cyagaragaye mubikorwa, hamwe no kwihanganira igipimo ziva kuri 0.01m kuri 0.03m nyuma yo kubona ibintu byigihe kirekire nta kubungabunga ubushyuhe butabanje kubungabunga.

Imbonerahamwe: Urufunguzo rwubushuhe kuri mashini

Nkuko bigaragara kumeza, ingaruka zubushuhe bukabije ntabwo aribintu gusa - biragaragara, bipimwa, kandi bihenze. Mubyukuri, raporo nyinshi zunganda zishimangira ko kugenzura ikirere no gutesha agaciro bishobora gukumira kugeza kuri 40% byibi bibazo bibaho. Umurongo wo hasi? Ubushuhe ntabwo bugira ingaruka gusa. Irashobora gukora cyangwa kumena ibikoresho byawe byubuzima bwawe nukuri.

②: kugenzura no gucunga imiterere y'ibidukikije

Ku bijyanye no kubungabunga imashini ishingiye ku mashini mu bihe bikomeye, kugenzura ubuziranenge bw'ikirere ntibushobora kuganirwaho. Ubushuhe ni umwicanyi ucecetse, ariko urashobora kubigeraho hamwe nubugenzuzi bushingiye ku bidukikije. Tekereza nko gushiraho urwego rwimikorere - imashini zawe ninyenyeri, nibidukikije ninyuma. Shaka iburyo, uzabona imashini zawe zikora ku mpinga zabo.

Urufunguzo rwo gucunga ubushuhe ni ** dehumidimetiction **. Gushora imari muri ** Inganda-Inganda za Dehumidifiers ** na ** sisitemu yo gushinga ikirere ** izakora ibitangaza mu gukumira ubushuhe kuva mu mashini yawe. Hamwe na sisitemu mu mwanya, ntabwo uri urwego rwa demodity gusa; Nawe urahura nubushyuhe bwihindagurika, ni ngombwa. Imashini ziruka mubidukikije bigenzurwa nubushyuhe buhamye nubushyuhe burashobora kugabanya kwambara no gutaka kugeza kuri ** 30% **. Noneho, iyo ni ishoramari ryishura mugihe gito.

Ubucunguke bwo kugenzura: birenze imibare gusa

Ntabwo bihagije kugira umuntu dehumidifier yiruka inyuma. Ukeneye ** Gukurikirana neza **. Aha niho senmer igezweho hamwe na sisitemu yikora itera gukina. Mugutezimbere ** Ubuhemu Sensor ** mu mashini yawe cyangwa ibidukikije, urashobora gukurikirana ubushuhe ugereranije (RH) no guhindura mugihe nyacyo. Abahanga benshi basaba kubungabunga RH hagati ya ** 40% na 60% * kubikorwa byiza byimashini. Hejuru cyane, kandi uhura nibyangiritse tumaze kubiganiraho; Hasi, kandi ushobora kubona ibice byawe byumye cyane, nikindi kibazo cyose!

Fata ** Imashini ** Nkurugero. Mubidukikije buke, ubuhehere bushobora gutera urusaku, gushinyagutsa, no kudoda bidahuye. Ariko, ukoresheje hejuru-** Ibirimo ** hamwe na ** sisitemu yo dehumidiction ** yagaragaye cyane ku kugabanya ibi bibazo, hamwe na sisitemu yo gutaka ** Noneho, iyo ni imikorere ikomeye yo kuzamura!

Tekinoroji ntushobora kwirengagiza

Ntugasigaranye ukoresheje sisitemu zishaje mugihe ushobora gukoresha ** HVAC HVAC ***. Sisitemu ntabwo igenga ubushyuhe gusa nubushuhe - birabashushanya cyane kugirango bakore ibintu byiza kumashini. ** Firigo ihindagurika itemba (vrf) ** na ** sisitemu yo hanze yinzererezi (DOAS) ** ni tekinoroji yubuhanga itanga itandukaniro nyaryo, ritanga imikorere myiza kandi igenzura neza ikirere cyawe.

Kurugero, ** Imashini yumutwe mwinshi ** ikoreshwa kumusaruro mwinshi urashobora kubona ubwiza bwamakosa hamwe namakosa make mugihe uhujwe na sisitemu akurikirana kandi ahindura ubushyuhe nubushyuhe bwikora. Mubyukuri, ** ubushakashatsi ** bwerekanye ko ibikoresho byubwenge bigenzura ibidukikije byumusaruro ubohora kugeza kuri ** 20% yo kunoza ** muburyo bwiza. Vuga kubyerekeye Umukino!

Imbonerahamwe: Basabwe ubushuhe bungana na imashini zitandukanye zamashini

Nkuko mubibona, gucunga ibidukikije ntabwo ari umurimo muto - ariko ibisubizo birivugira ubwabo. Mugushora muburyo bwiza bwikoranabuhanga no gukurikirana, urashobora gukumira igihe cyigihe cyo kunoza, kandi uzigame ubwato bwamafaranga mugihe kirekire.

Kubona inama zawe cyangwa amayeri yo gucunga ubushuhe? Wumve neza guta ibitekerezo byawe mubitekerezo cyangwa usangire ibi numuntu ushobora gukenera kubyumva!

③: Kubungabunga buri gihe na Calibration: urufunguzo rwigihe kirekire

Kugirango umenye neza imashini idahwitse muburyo busumba burebure, ** kubungabunga buri gihe na Calibration ** nintwaro zawe nziza. Imashini, nubwo waba ziteye ubwoba gute, ntugume kuri proak imikorere ubuziraherezo. Igihe kirenze, kwambara no gutanyanya ibintu nkibidukikije nkubushuhe birashobora guta uburyohe bwa sisitemu nziza cyane. Mugukurikiza gahunda ikomeye ***, urashobora kubuza ibibazo bito byo guhinduka uko bihenze.

Ubugenzuzi buri gihe bugomba gupfukirana ibintu byose kuva ** Amashanyarazi ** na ** sensor ** kuri ** kuri ** ibice ** na ** Kurugero, ** Amavuta ** Mu turere duto duto dushobora gutakaza imikorere yabo kubera kwanduza ubuhehere, biganisha ku guterana no kwangirika. Igenzura rya * ** Gahunda ya ** buri mezi 3-6 yo gusimbuza cyangwa kugarura amavuta arashobora kwagura cyane imashini zawe. Ubushakashatsi bwerekanye ko gahunda yo kubungabunga igihe amezi 6 arashobora kugabanya kunanirwa kwamashanyarazi na ** 30% **.

Calibration: ibisobanuro birenze ubuso

Calibration nikindi kintu kitoroshye cyo kubungabunga. Mu bihe bitoroshye, ** Sensor Drift *** irashobora kubaho vuba, biganisha ku mahirwe. Ubusanzwe Calibration ireba ko sensor ikomeza *** kandi irashobora gutanga amakuru neza. Inzira yo gushira ikwiye gukorwa ** buri mwaka * byibuze, bitewe numukoresha wa mashini. Kurugero, munganda nka ** Aerospace ** cyangwa ** Ibikoresho byo gukora ***, aho urwego rwihanganye rufite imbaraga, realibration irashobora kwizirikana bishobora kwirinda amakosa ashobora kuganisha ku ngaruka mbi.

Imashini yo mu mutwe idoda *** Uruganda rwiyongera 20% nyuma yo gushyira mu bikorwa kimwe cya kabiri cyumwaka *** Kalibration *** Ntabwo ibi byagenze neza gusa, ahubwo byanaguye ubuzima bwimashini bukora imyaka myinshi. Igiciro cya kalibrasi no kubungabunga cyari kitarenze 10% yikiguzi cyo gusimbuza imashini imwe kubera kwirengagiza. Ubu ni ubwoko bwa roi ntushobora kwihanganira kwirengagiza.

Imbonerahamwe: Urutonde rwo kubungabunga ubukererwa-imashini zifatamiza

Imbonerahamwe hejuru yerekana ibintu byibanze byo kubungabunga bishobora kugumya imashini zawe zikora neza. Nkuko mubibona, birenze *** kwirinda gusenyuka ** - bijyanye no kurushaho gukora neza na lifespan. Witondere imashini zawe, kandi bazakomeza kukwitaho.

Kandi wibuke, ntutinye kubona amaboko. Abatekinisiye bagomba gutozwa gusa kugirango bakemure gusa gusana ahubwo bamenye ibimenyetso byambere byo kwambara na ** bibagezaho ** mbere yuko bazunguruka. ** Gufata neza ** Numukino-uhindura ahantu hose.

Ni ubuhe buryo bwawe bwo kubungabunga imashini? Ufite inama kubandi mubutoni? Sangira ibitekerezo byawe mubitekerezo bikurikira!